Suzuki DR 350 Motorcycle

After much thought and some twisting of ones arm, I decided to leave my 2007 Suzuki DRZ-250 and purchase a 1999 DR 350 to take on my Australia to Africa Adventure.

When I had returned from my last adventure, I found my self with quite a bit of free time, not knowing how to fill it. I brought a DR 350 1994 which wasn’t going at all. I stripped the engine down and tidied the engine, wiring up. Just to discover that the pervious owners had installed the coil the wrong way around.

I after closer inspection of the bike, I decided I should sell my mechanical toy and buy another that can at least get a road worthy, without adding another year to my work load!

The Motorcycle Preparation Plan

Breaking my bike down into different sections, I had come up with the following lists, which will fill my weekends up for the next few months!

Front End:

Brake pads

Wheel Bearing

Brake lines – tidy up
Heavy Duty tubes
Tires
Install a Rim Lock
Speedo – clean and regrease cog
Change Fork Oil
Replace Steering Head Bearing
Design and Install Front Tool Box

Head Light – Raise to allow room for front tool box

Install a Switch

New Light Weight Indicator Brackets
Install ‘ Barkbusters’
Install New ‘Spider’ Hand Grips
Add a Windshield
Install a 12 Volt Socket

Oil All Cables

Top End Engine:

New Cam Chain Top & Bottom Sprockets
New Cam Chain

New Piston Rings

Hone Cylinder

New Gaskets
Check & Adjust Valves
New Spark Plug

Bottom End Engine:

New Clutch basket

New Clutch plates

New Seals if damaged
New Gaskets

 

 

 

 

Rear end:

Swing Arm Bearing
Install Chain Guide
New Chain
New Sprockets
New Wheel Bearings
New Heavy duty tubes
New Tires
Install a Rim Lock
Grease Swing Arm
Design and Fix Pannier Racks
Design and Fix Tool box

Accessories and Extras:

Install Pivot Pegs

Install Lower Link
Shorten side stand
Run Second Clutch, Decompression and Throttle Cables. (To be capped to stop dust)
New After Market Rear Suspension – Preloaded for your travel weight
Fix & I nstall a Battery (this bike model doesn’t have a battery)
Install An External Oil Cooler (this bike model doesn’t have an oil cooler)